Manufacturing
what is Descret Manufacturing
Discrete Manufacturing refers to a type of manufacturing process where products are produced in distinct, individual units or batches. This type of manufacturing involves creating items that can be easily counted, tracked, and identified. Each product is usually assembled or created using a set of components or materials, and the finished products are distinct from one another
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Implementation Steps
Manage Plant Parameters -
Manage Work Area
Define Resources
Define Work Centres
Define Operations
Define Work Definition
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Back-to-Back Make
Back-to-Back Make Sale Order" refers to a type of sales order fulfillment process. It’s often used in industries where products are made to order rather than stocked. Here's how it works:
Implementation Step
1. Creadted FG item enable back to back and Enble Make item
2. Run Collection data Plainang
3. Add FG Item to Simulation Set
4. add FG item to ATP Rule
4. Created two Sourcing roles one for Local and one for Globel
local assigned to FG item and Global assigned to Raw item
Explanation
1. Created FG item, enabled Back-to-Back, and Enabled Make item
- Enable Back-to-Back: By enabling this, you're ensuring that a sales order for this FG item will trigger a production order (make) instead of sourcing the item from inventory.
- Enable Make Item: This option indicates that the FG item will be manufactured (made-to-order) rather than being sourced from pre-built stock.
2. Run Collection Data Planning
- Collection Data Planning: This could be a process where historical data or sales forecasts are collected to help plan for future demand. It ensures that you have a clear understanding of the materials needed for production.
- This step may involve gathering demand forecasts, current inventory levels, and expected lead times to ensure that production can meet customer demand.
3. Add FG Item to Simulation Set
- You might create simulation sets to test how different configurations or orders will be fulfilled.
- By adding the FG item to the simulation set, you’re testing how the sales orders for this finished good will be processed in various scenarios (like capacity constraints, lead times, and available inventory).
4. Add FG Item to ATP (Available to Promise) Rule
- ATP Rule: This defines how the system calculates availability and delivery dates for a product. When you add the FG item to the ATP rule, you’re setting up the system to calculate the availability of the finished goods based on current orders, production schedules, and inventory.
- It’s essentially telling the system that when a customer orders the FG item, it should calculate when the item can be promised for delivery based on the production schedule and availability of components.
5. Create Two Sourcing Rules: One for Local and One for Global
- Local Sourcing Rule: This rule likely specifies that finished goods (FG) should be sourced from local suppliers or production facilities.
- Global Sourcing Rule: This rule would define that raw materials or components for the FG item are sourced globally. This is important for managing the supply chain and ensuring that raw materials are available for production, especially if they’re sourced internationally.
6. Assign Local to FG Item and Global to Raw Item
- Local Sourcing Assigned to FG Item: This means that, when fulfilling an order for the finished goods (FG), the system will prioritize sourcing from local suppliers or manufacturing facilities.
- Global Sourcing Assigned to Raw Item: The raw materials needed to make the finished goods will be sourced from global suppliers. This ensures that materials are available for production, regardless of where the manufacturing takes place.
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